Slant_fin INTREPID Oil-fired Boiler User Manual

Browse online or download User Manual for Water boiler Slant_fin INTREPID Oil-fired Boiler. Slant/Fin INTREPID Oil-fired Boiler User Manual

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CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Requirements:
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . .3
Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . .6
Piping for Steam Boilers . . . . . . . . . . . . . . . . . . . . . . . . .6
Cleaning Piping System . . . . . . . . . . . . . . . . . . . . . . . . .6
Piping for Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Piping for Tankless Heater . . . . . . . . . . . . . . . . . . . . . . .7
Installing Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Oil Supply Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Wiring the Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Vent Piping and Draft Regulator . . . . . . . . . . . . . . . . . . .8
Operating Instructions:
Precautions Before Starting . . . . . . . . . . . . . . . . . . . . . .8
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Cleaning and Filling New Water Boiler . . . . . . . . . . . . . .8
Blowing Off a Steam Boiler . . . . . . . . . . . . . . . . . . . . .6, 9
Cleaning and Filling New Steam Boiler . . . . . . . . . . . . .9
Low Water Cut-off Check-out . . . . . . . . . . . . . . . . . . . . .9
Pressure Control Check-out . . . . . . . . . . . . . . . . . . . . .10
Replacement of Steam Boiler . . . . . . . . . . . . . . . . . . . .10
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-14
Burner Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-20
Care and Maintenance:
Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Oil Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .21
SAFETY WARNING:
KEEP BOILER AREA CLEAR AND FREE FROM
COMBUSTIBLE MATERIALS, GASOLINE AND
OTHER FLAMMABLE VAPORS AND LIQUIDS.
FAILURE TO ADHERE TO ABOVE SAFETY
WARNING, MAY RESULT IN PERSONAL INJURY
OR DEATH AND PROPERTY DAMAGE.
IMPORTANT: The installation of this equipment must conform
to the requirements of the authority having jurisdiction or, in
the absence of such requirements, to the Installation of Oil
Burning Equipment, ANSI/NFPA 31, latest edition, and to the
National Electrical Code ANSI/NFPA 70, latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Manual. Where there is any differ-
ence, the more stringent requirement shall govern.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
De
vices for Automatically Fired Boilers, No. CSD-1, latest
edition.
THIS MANUAL MUST BE LEFT WITH OWNER AND
SHOULD BE HUNG ON OR ADJACENT TO THE
BOILER FOR REFERENCE.
IMPORTANT: This boiler must be installed by a trained,
experienced, service technician, licensed for the installation
and servicing of oil burning equipment or otherwise qualified by
the authorities having jurisdiction over the installation.
Printed in U.S.A. 207 Publication No. TR-40
Part No. 43-2764
INSTALLATION AND OPERATING INSTRUCTIONS
OIL-FIRED WATER AND STEAM BOILERS/NO. 2 OIL
INTREPID
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Summary of Contents

Page 1 - INTREPID

CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGERatings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . .

Page 2

10INTREPIDCAUTION: When flushing float type low water cut-off control, hot waterand steam will flow out the blow down valve. Blow down valve is illus-

Page 4

12INTREPIDBASIC MODULE WIRING(less circulator)WIRING FOR PACKAGED STEAM BOILER EQUIPPED WITH McDONNELL NO.67 L.W.C.O.

Page 5

INTREPID13WIRING FOR PACKAGED STEAM BOILERFor alternate option PS-801-120 L.W.C.O.or Hydrolevel Cycle Gard 450 L.W.C.O.BOILER WIRING DIAGRAM FOR RIELL

Page 6

14INTREPIDSTEAM BOILER WIRING FOR RIELLO BURNER AND McDONELLMILLER P.S. 801 L.W.C.O. FOR CONNECTION TO LINE VOLTAGEWALL THERMOSTAT (BY OTHERS)WATER BO

Page 7

INTREPID15

Page 8 - OPERATING INSTRUCTIONS

16INTREPIDBURNER DATA – BECKETT CF-375 BURNERS FOR PACKAGED BOILERS ONLY(For knocked-down & boiler burner units see publication no. TR-42KB)TR-60

Page 9

INTREPID17

Page 10

18INTREPIDNOTE: ELECTRODES ARE PRESET AT THE FACTORY.REGULATION OF THE TURBULATOR AND AIR SHUTTER FORPROPER COMBUSTIONTurbulator Setting1. Loosen nut,

Page 11

INTREPID19

Page 12

2INTREPIDStandard working pressure 30 psi water, 15 psi steam.All boilers hydrostatically tested — A.S.M.E.* For forced hot water heating systems wher

Page 13

20INTREPID

Page 14

INTREPID21I. EXTENDED SHUTDOWN, CLEANING OR REMOVAL OF BOILERFROM SERVICE.DANGER: Use CAUTION when handling chemicals and draining hotwater from a boi

Page 17

SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600FAX: (516) 484-5921 • Canada: Slant/Fin LTD/LTEE, Mississauga, Ontariowww.slantfin

Page 18 - ELECTRODE SETTING

INTREPID3BOILER LOCATIONProvide a level, solid foundation for the boiler. Location should be nearthe chimney so that the Flue Pipe Connector or Breech

Page 19

4INTREPIDAny oil-fired boiler must have a steady draft* and an ample supply ofcombustion air at all times during firing. If air supply or chimney draf

Page 20

INTREPID5Figure 3a.Appliances located in confined spaces. Air frominside the building. See Table 2 (2.3).Figure 3b.Appliances located in confined spac

Page 21 - ARE AND MAINTENANCE

6INTREPIDINSTALLING CONTROLS ANDACCESSORIES ON BOILER UNITSNote: Jacket must be installed on boiler units prior to installationof trim.I. STEAM BOILER

Page 22

INTREPID7C. HOT WATER RADIATION VENTING - Manual air vents should be installed at the top of all "drops"(where piping goes downward).Air mus

Page 23

8INTREPIDVENT PIPING AND DRAFT REGULATORA. Vent pipes must be installed having the same diameter as the boiler outlet. (See page 2)B. Vent pipes and b

Page 24

INTREPID9CLEANING AND FILLING A NEW STEAM BOILERI. BEFORE USING STEAM BOILERA. Check burner to be certain it is ready for firing. DO NOT FIRE into an

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